In an industrial context where efficiency and productivity are paramount, managing and monitoring the performance of production units becomes a complex and essential task. To meet this challenge, implementing an effective monitoring system is not only necessary but crucial for operational success. The spreadsheet presented here is specifically designed to meet these needs, offering a complete solution for performance monitoring of a production unit, whether it consists of a single or multiple workstations. This systematic approach allows for real-time monitoring of various aspects of production and quick identification of areas needing attention to optimize processes and increase overall efficiency.

Manufacturing Dashboard : Structure and Key Components

1. A manufacturing dashboard

• A Dashboard incorporating essential KPIs for quality monitoring and OEE (Overall Equipment Effectiveness) tracking.

2. Data Entry Sheets

• Category: Data entry sheet for categories (teams, stations, causes)
• Batch: Data entry sheet for recording daily production campaigns
• Cartons: Data entry sheet for quantities of good, touched up, and rejected pieces
• Stops: Data entry sheet for production stops

3. Tracking Major Causes of Scrap and Stops

• Report: Chart tracking batches to visualize the evolution of your production performance
• Monthly Report: Chart tracking runs by month to analyze longer-term trends

4. Pareto Analysis of Major Causes of Scrap and Stops

• Stop Chart: Pareto chart of major stops over the last 4 weeks
• Stop Chart 2: Temporal tracking chart of major stops
• Carton Chart: Pareto chart of major scraps and touch-ups over the last 4 weeks
• Scrap Chart: Temporal tracking chart of major scraps

5. Others

• Pivot tables for customized analyses

OEE Reporting and Calculation: Methodology and Applications

To ensure optimized monitoring, you will need to follow these steps:

1. Enter the line stations, scrap causes, and stop causes
2. Fill in the databases: production campaigns, stops, and scraps
3. Visualize and analyze the performance indicators of your production line
4. Implement actions to improve the yield of your equipment

Use this tool to deploy TPM (Total Productive Maintenance) in a simple, fast, and effective manner. It's a resource used by automotive industry leaders, indispensable in today's competitive industrial context. Save time and resources and focus on improving your performance.

🎯 Boost your production with this tool, used by automotive industry leaders. Save time and resources, aiming for operational excellence.

Advanced Production Management and Optimization

To ensure optimal tracking, we guide you step by step in implementing a comprehensive solution to integrate data from your existing ERP, MES, SCADA, etc. systems. This approach streamlines data entry for operators and enhances KPI analysis for managers, facilitating the evaluation of improvement measures. To learn more about our support offerings, feel free to visit our support offer page and discover the features of our OEE software.

This document is available on Google Sheets and Excel editors: a direct access link will be sent to you after purchase.

This document does not contain macros, making it easily adaptable and modifiable according to your specific needs.